Galvanized and Carbon Steel FBE Coated Pipe as Per ISO 12944 Standard
Table of contents
- FBE Coated Pipe Specifications
- Fusion Bonded Epoxy Ductile Iron Pipe Thickness
- FBE Lined Carbon Steel Pipe Technique Data
- Types of FBE Coated Pipe
- 4 Major Problem With Epoxy Lined Steel Pipe
- FBE Coated Pipe Material
- Features of FBE Lined Carbon Steel Pipe
- Epoxy Coated Steel Pipe Dimensions
- Production Process of Epoxy Lined Carbon Steel Pipe
- Fusion Bonded Epoxy Ductile Iron Pipe Durability
- Thickness of Internal & External Fusion Bonded Epoxy Coating
- FBE Coating Process
- Advantages of FBE Coated Carbon Steel Pipe
- International Standard of Fusion Bonded Epoxy Pipe
- Fusion Bonded Epoxy Coated Steel Pipe Temperature Limit
- Minimum Thickness Range of Fusion Bonded Epoxy Pipe
- High Bond Strength of Fusion Bonded Epoxy Ductile Iron Pipe
- Fusion Bonded Epoxy Coated Steel Pipe Working Life
- Epoxy Lined Carbon Steel Pipes Used in Oil and Gas Industry
- 2 Main Types of External FBE Coating
- FBE Coated Pipe HSN Code
- Testing Requirements of FBE Coated Carbon Steel Pipe
FBE Coated Pipe Specifications
| Outer Diameter (OD) | 20 ~ 3600 MM |
|---|---|
| Wall Thickness (WT) | 1 ~ 80 MM |
| LENGTH | Fixed, Random, DRL, SRL Length |
| Surface | One / Double Layer |
| Coating Standard | DIN 30678, DIN 30671, DIN 30670, SY/T0413-2002 CAN/CSA-Z245.21etc. |
| Ends | Beveled, Plain, Thread With Couplings Or Sockets |
| Density | 1.8 g/cm³ |
| HS Code | 7304 |
Internal Epoxy Coating for Pipelines as Per AWWA C210 Standard
Fusion Bonded Epoxy Coating Standard
| Internal Coating | |
|---|---|
| Coating Type | Coating Standard |
| Bitumen Coating | BS534-1990 |
| Liquid Epoxy Coating | AWWA C210-2007 |
| Cement Mortar Lining | AWWA C205-2001, BS534-1990 |
| FBE | AWWA C213-2001 |
| External Coating | |
| Polyurethane Insulated Coating | CJ/T114-2000.EN253-1994, SY/T0415-1996 |
| 3LPE/3LPP | GB/T23257-2009, DIN30670-1991, ISO21809-1-2009 SY/T 0413-2002, CAN/CSA Z245,21-2010 |
| Liquid epoxy coating | AWWWA C210-2007 |
| 2LPE/2LPP | ISO21809-1-2009, GB/T23257-2009, SY/T 0315-2002, |
| Bitumen Coating Enamel and Tape hot-applied | AWWA214-2000, AWWA203-2002, BS534-1990 |
| FBE(Fusion-bond epoxy) | CAN/CSAZ245.20-2010, SY/T 0315-2005, API RP5L9-2001, AWWA C213-2001, ISO218909-2-2007 |
FBE Coated Pipe in Single and Dual Layer

Fusion Bonded Epoxy Ductile Iron Pipe Thickness
| DN in (Millimetre) | Adhesive Layer in (μm) | Epoxy Powder in (μm) | Min. Coating Thickness (Millimeter) | |
|---|---|---|---|---|
| Strengthen Level (S) | Common Level (G) | |||
| DN ≥ 800 | ≥170 | ≥120 | 3.7 | 3.0 |
| 250 < DN < 500 | 2.9 | 2.2 | ||
| DN ≤ 100 | 2.5 | 1.8 | ||
| 500 ≤DN < 800 | 3.2 | 2.5 | ||
| 100 < DN ≤250 | 2.7 | 2.0 | ||
FBE Lined Carbon Steel Pipe Technique Data
| Technique Data | |
|---|---|
| Density | 1.2~1.8 g/cm3 (Because of the Many Colors and Formulas) |
| Moisture Content | <0.5 % |
| Thermal properties | ΔH ≥ 45 J/g ,Tg2≥ 95℃ |
| Theoretical Coverage | 134.6 ft2/lb per mil 0.6993 m2/kg per (MM) |
| Particle Size | Above 250um <0.2% Greater than 150um <3.0% |
| Operating Temperature Range | From -73°C (-100°F) to 110°C (230°F) |
| Gel Time | Under 200℃≥12s, and in line with the value of the manufacturer ±20% |
| On Sieve | On a sieve, 150μm Powder ≤3% & 250μm Powder ≤0.2% |
| Recommened Film Thinkness | a. In Systems of FBE, 300–400 Microns (12–16 mil) b. 150-300 Microns (6-12 Mils) as a Starter in 3-layer PE or PP Systems |
| Storage Time | 12 months if kept at or below 27°C (80°F) with 65% Relative Humidity. |
Types of FBE Coated Pipe
Single Layer Fusion-bonded Epoxy Coated
Multi Layer Fusion-bonded Epoxy Coated
Food Grade Epoxy Coated
4 Major Problem With Epoxy Lined Steel Pipe

FBE Coated Pipe Material
| SS FBE Coated Pipe | ASTM / ASME A/SA 182: F 304H, 304L, 304, 309H, 309S, 310H, 310S, 316TI, 316H, 316, 316LN, 316L, 317L, 317, 321H, 321, 347H, 347, 904L. |
|---|---|
| Nickel Alloy FBE Coated Pipe | ASTM / ASME SB 564 / 160 / 472: UNS 4400 (MONEL 400), UNS 2200 (NICKEL 200), UNS 6625 (INCONEL 625), UNS 8825 INCONEL (825), UNS 6601 (INCONEL 601), UNS 10276 (HASTELLOY C 276), UNS 6600(INCONEL 600), UNS 2201 (NICKEL 201), (ALLOY 20 / 20 CB 3) |
| Duplex & Super Duplex Steel FBE Coated Pipe | ASTM / ASME A/SA 182: F60, F44, F61, F45, F53, F55, F51. |
| Brass FBE Coated Pipe | Brass CA 360, CA 377 & / CA 345 SAE J531, SAE J530 & ASA |
| Copper Alloy FBE Coated Pipe | ASTM / ASME SB 62 / 61 / 152 / 151 : UNS NO. C 70600 (CU -NI- 90/10), C 92200, UNS NO. C 83600, UNS NO. 70600, C 71500 (CU -NI- 70/30), 71500, UNS NO C 10800, C 10100, C 12000, C 10200, C 12200, C 10300, |
| Alloy Steel FBE Coated Pipe | ASTM A182: F9, F1, F91, F11, F5, F22 |
| CS FBE Coated Pipe | ASTMA 105/A694/ A350 LF3/A350 LF2: F70, F56, F42, F65, F46, F60, F52 |
Features of FBE Lined Carbon Steel Pipe
Epoxy Coated Steel Pipe Dimensions
| DN | Pipe and Fittings | Fittings | ||
|---|---|---|---|---|
| Mean O.D. oy in (MM) | Allowable Ovality in (MM) | J in (MM) | S in (MM) | |
| 300 | 345 +1,-2 | 10 | 10 +2 | 115 |
| 750 | 826 +2 | 15 | 20 +2 | 170 |
| 80 | 96 +1,-2 | - | 10 +2 | 89 |
| 600 | 667 +2 | 15 | 16 +2 | 140 |
| 250 | 286 +1,-2 | 9 | 10 +2 | 115 |
| 100 | 122 +1,-2 | 4 | 10 +2 | 102 |
| 225 | 259 +1,-2 | 8 | 10 +2 | 115 |
| 500 | 560 2 | 15 | 16 +2 | 140 |
| 150 | 177 +1,-2 | 5 | 10 +2 | 102 |
| 450 | 507 +2 | 15 | 16 +2 | 140 |
| 200 | 232 +1,-2 | 7 | 10 +2 | 115 |
| 375 | 426 2 | 12 | 16 t2 | 140 |
Production Process of Epoxy Lined Carbon Steel Pipe

Fusion Bonded Epoxy Ductile Iron Pipe Durability
| Ranges | Durability |
|---|---|
| Medium (M) | 7-15 Years |
| Low (L) | <7 Years |
| Very High (VH) | >25 Years |
| High (H) | 15-25 Years |
Thickness of Internal & External Fusion Bonded Epoxy Coating
| External coating | Max up to 750 (µm) |
|---|---|
| Internal lining | Max up to 750 (µm) |
FBE Coating Process

Advantages of FBE Coated Carbon Steel Pipe
International Standard of Fusion Bonded Epoxy Pipe
SANS 719 Grade B FBE Coated Pipe
API 5L Grade B Epoxy Lining Pipe
ISO 3183 L245 Line Epoxy Coated Pipe
ISO 3183 L290 ERW Steel Single Layer FBE Coated Pipe
ISO 3183 L360 Seamless Multi Layer FBE Coated Pipe
ISO 3183 L415 Welded Food grade Epoxy coated Pipe
ISO 3183 L485 FBE Lined Carbon Steel Pipe
S235 Steel Fusion Bonded Epoxy Coating Pipe
S275 Structural Steel FBE Lined Pipe
S355 Seamless Fusion Bonded Epoxy Coated Pipe
ASTM A500 Grade B Square Epoxy Lined Pipe
ISO 65 Epoxy Lined Carbon Steel Pipe
IS 3589 ERW Single Layer Fusion-bonded Epoxy Coated Pipe
ISO 3183 L320 Carbon Steel Coated Pipe
ASTM A106 Grade B Multi Layer Fusion-bonded Epoxy Coated Pipe
Fusion Bonded Epoxy Coated Steel Pipe Temperature Limit
| Temperature Limit | 110°C |
|---|
Minimum Thickness Range of Fusion Bonded Epoxy Pipe
| M kg/m | Min Layer Thick in (MM) | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| A3 Class | A2 Class | A1 Class | B3 Class | B2 Class | B1 Class | C3 Class | C2 Class | C1 Class | |
| 50 < M ≤ 130 | 3,5 | 2,8 | 2,4 | 3,1 | 2,5 | 1,8 | 2,8 | 2,3 | 1,8 |
| 300 < M | 4,7 | 3,8 | 3,2 | 4,2 | 3,3 | 2,5 | 3,8 | 3,0 | 2,5 |
| M ≤ 15 | 2,6 | 2,1 | 1,8 | 2,3 | 1,8 | 1,3 | 2,1 | 1,7 | 1,3 |
| 130 < M ≤ 300 | 3,9 | 3,2 | 2,6 | 3,5 | 2,8 | 2,2 | 3,2 | 2,5 | 2,2 |
| 15 < M ≤ 50 | 3,0 | 2,4 | 2,0 | 2,7 | 2,1 | 1,5 | 2,4 | 1,9 | 1,5 |
High Bond Strength of Fusion Bonded Epoxy Ductile Iron Pipe
| High Bond Strength | 125 (kg/cm²) |
|---|
Fusion Bonded Epoxy Coated Steel Pipe Working Life
| Life at Work | 75 Years |
|---|
Epoxy Lined Carbon Steel Pipes Used in Oil and Gas Industry
FBE Coated Carbon Steel Pipe
FBE Lined Alloy Steel Pipe
Epoxy Coated Seamless Pipe
FBE Coated API 5L Pipe
Large Diameter Epoxy Lined Steel Pipe
2 Main Types of External FBE Coating

FBE Coated Pipe HSN Code
| Material | HSN Code |
|---|---|
| FBE Coated Pipe | 73061919 |
Testing Requirements of FBE Coated Carbon Steel Pipe

